Core Advantages of Solvent Cleaning Equipment by Jinan Bakr Ultrasonic Technology Co., Ltd.

1. Company Professional Profile

2. Equipment Core Competencies

1. Ultrasonic + Solvent Synergistic Technology

• Dual Action of Cavitation & Dissolution: Utilizing high-frequency ultrasonic waves (40kHz) to generate cavitation effects in solvents, instantly stripping oil contaminants from parts while leveraging the strong dissolving power of hydrocarbon solvents. This achieves over 60% higher cleaning efficiency compared to traditional methods.
• Deep Penetration Cleaning: Ultrasonic vibrations enable solvents to penetrate micro-holes and crevices below 0.1mm, achieving micron-level cleanliness in complex components (e.g., engine blocks, hydraulic manifolds) with no dead angles.

2. Vacuum Degassing & Distillation Recovery System

• Vacuum Degassing Technology: Removes dissolved gases from solvents under vacuum conditions, reducing ultrasonic attenuation and enhancing cavitation intensity by 30%. Simultaneously extracts air from workpiece pores for complete surface wetting.
• Closed-Loop Solvent Recovery: Employs vacuum distillation regeneration technology with a solvent recovery rate of >95%, approaching zero liquid waste discharge. Compared to open systems, this reduces solvent consumption by 99% and cuts annual operating costs by over RMB 2 million.

3. Ultimate Environmental & Safety Performance

• Zero VOCs Emissions: Uses hydrocarbon solvents meeting national standards with VOCs content <50g/L, halogen-free, and benzene-free. Our closed-loop system achieves zero emissions, fully compliant with environmental regulations.
• Intrinsic Safety Design: Vacuum environment prevents solvent vapor leakage. Equipped with static elimination devices (grounding resistance ≤4Ω), flash point monitoring, and nitrogen protection systems to eliminate fire and explosion risks.

4. Intelligent Temperature Control & Process Optimization

• Progressive Drying: Stepwise temperature control (60°C → 80°C → 40°C) ensures water removal while preventing thermal deformation of precision parts, extending anti-rust cycles by 40%.
• Adaptive Power Regulation: Ultrasonic power adjustable from 0-100% automatically matches optimal frequency and energy based on workpiece materials (aluminum alloy/stainless steel/titanium alloy), avoiding surface etching damage.

5. High Efficiency & Cost Advantages

• Low Energy Design: Optimized solvent boiling point (148°C) reduces drying energy consumption by 10-15%, saving approximately 300,000 kWh annually per production line.
• Rapid Cleaning Cycles: Standard degreasing and anti-rust processes require only 2-3 minutes—5-20x faster than conventional methods—reducing cost per unit area by 45%.
• Short Payback Period: Equipment investment can be recovered in 0.5-1.5 years, with process compression rates up to 66%.

6. Multi-Scenario Adaptability

• Multi-Solvent Compatibility: Supports hydrocarbon solvents, modified alcohols, and semi-aqueous cleaners as ODS (ozone-depleting substances) substitutes, meeting green supply chain certifications for premium clients like Apple and Samsung.
• Modular Configuration: Offers single/multi-tank, vacuum drying, high-pressure spray modules, and automated robotic loading/unloading for 24/7 continuous production.

3. Typical Application Fields & Results

4. Customer Value Guarantee

• Lifecycle Service: Provides equipment installation/commissioning, solvent selection, process validation, and operator certification training, with a dynamic SDS management system for cleaning solvents.
• Remote Intelligent Diagnostics: IoT-enabled system monitors solvent concentration, temperature, vacuum level in real-time with 98% early warning accuracy.
• Compliance Support: Assists clients in obtaining ISO 14001 environmental and IATF 16949 automotive certifications, providing VOCs emission monitoring reports.