Core transmission components such as gears, gear shafts, transmission gears and worm gears often retain cutting oil, heat-treatment oil, grinding powder, iron filings, polishing residues and anti-rust grease during processing and assembly. These contaminants easily hide in tooth roots, tooth grooves, spline gaps and micro holes. Inadequate cleaning will cause gear meshing noise, premature wear, transmission jamming and oil seal leakage, seriously reducing transmission accuracy and service life, and failing to meet the ISO 16232 cleanliness acceptance standards required by OEMs.
In response to the complex structures and high-precision cleaning requirements of the gear transmission industry, Bakr has developed customized professional cleaning solutions with years of experience in industrial cleaning. Adopting a diversified cleaning mode according to gear specifications, precision grades and pollution levels, the solution applies mature and targeted processes: automatic multi-tank ultrasonic cleaning for precision small-module gears to remove micro impurities from gaps through cavitation effect; high-pressure spray cleaning for medium and large-module transmission gears and transmission assemblies to eliminate heavy oil contamination and large iron debris; enclosed hydrocarbon vacuum cleaning for ultra-high-precision hardened gears to achieve zero residue, no water marks and no oxidation.
Equipped with a PLC intelligent control system, the full-automatic production line completes rough cleaning, fine cleaning, multi-stage rinsing and vacuum drying automatically. Supported by precision circulating filtration and oil-water separation systems, it ensures continuous cleanliness of cleaning media and stably controls residual oil content and particle size, achieving consistent cleaning quality for gears. Made of 304 stainless steel, the corrosion-resistant and durable equipment can be seamlessly connected with automatic gear finishing production lines to adapt to mass production cycles.
Matched with recyclable eco-friendly cleaning agents, the solution effectively reduces material consumption and sewage discharge while ensuring high production efficiency. Targeting industry pain points such as cleaning dead corners, water mark corrosion and unqualified cleanliness, Bakr helps gear transmission component manufacturers achieve stable compliance delivery and greatly improve product quality and market competitiveness.
