The three-electric system (battery, motor, electronic control) is the core component determining the safety and performance of new energy vehicles, which imposes extremely stringent requirements on cleanliness, dryness, zero residue and zero corrosion.Buck provides complete vehicle-grade precision cleaning solutions for core three-electric components of new energy vehicles, covering all parts of battery systems, drive motor systems and electronic control systems. The solutions are compatible with various workpieces including die-cast aluminum, precision metal parts, copper busbars, precision housings and electronic components.
High risks caused by tiny metal particlesResidual iron filings, copper powder and aluminum scraps may trigger micro-short circuits and thermal runaway of batteries, as well as short circuits of electronic control circuits, directly endangering vehicle safety.
Oil contaminants impair assembly and sealingResidual cutting oil, release agent and drawing oil may lead to poor sealing, water/air leakage and adhesive layer peeling of housings.
Rust and water stains easily occur with water-based cleaningTraditional water washing tends to oxidize and rust aluminum and copper parts while leaving watermarks, failing to meet the high appearance and cleanliness standards of new energy products.
Difficult cleaning of blind holes, inner cavities and interlayersThree-electric housings feature complex structures with multiple cavities and micro holes, resulting in numerous blind areas for conventional cleaning methods.
Heavy environmental compliance pressureTraditional toxic solvents generate large wastewater discharge, failing to meet green production standards for new energy manufacturers.
Battery housings, battery trays, battery cover plates, module brackets, busbars, pole terminals, sealing structural parts
Motor housings, motor end covers, stators, rotors, transmission shafts, precision bearings, cooling channel parts
Controller housings, IGBT modules, PCB heat dissipation parts, high-voltage wiring terminals, precision electronic control hardware
Suitable for precision three-electric structural parts, copper busbars, terminals and small precision components
Vacuum-sealed cleaning, zero corrosion, no water stains and no oxidation
Thoroughly removes micro dust, oil stains and metal particles to meet vehicle-grade cleanliness standards
Distillable and recyclable solvent, zero wastewater discharge
Integrated cleaning & vacuum drying to fully dry inner cavities and avoid later rusting and whitening
Suitable for three-electric die-cast housings including battery housings, motor housings and controller housings
CNC intelligent path planning for precise deburring and chip removal of cross holes, threaded holes and cooling channels
Full coverage of high-pressure water flow without blind spots, no damage to housing coatings and dimensional precision
Connectable to automated production lines for unattended mass production
Suitable for large housings, special-shaped three-electric structural parts and mixed production of multiple product models
Automatically identifies workpiece contours and adaptively adjusts cleaning tracks
Fully automatic processes including ultrasonic cleaning, spraying, air knife cutting and vacuum drying
Supports flexible production of various battery and motor housing models
Ultra-high vehicle-grade cleanlinessEliminates micro-particles, oil stains and dust to avoid hidden dangers such as short circuits, electric leakage and sealing failure of three-electric systems.
Zero damage protection for workpiecesSolvents contain no chlorine or sulfur corrosives, preventing whitening of aluminum parts, oxidation of copper parts and rust on precision components.
Complete drying without residual moistureVacuum drying technology eliminates trapped water in cavities and micro holes, compatible with subsequent gluing, sealing, spraying and assembly processes.
High-efficiency automated productionAdapted to mass production pipelines of three-electric parts, reducing manual labor and greatly improving product consistency and yield.
Eco-friendly production with zero dischargeClosed-loop cyclic cleaning with no wastewater discharge, fully complying with strict environmental standards of new energy factories.
Improve overall vehicle safety: Eliminate hidden faults including short circuits and thermal runaway caused by contaminants
Boost product yield: Consistent cleaning effect drastically reduces defects such as poor sealing, coating peeling and assembly flaws
Lower costs and raise efficiency: Recyclable solvents eliminate sewage treatment expenses and cut labor costs
Import substitution: High-end domestic precision cleaning solutions with superior cost performance, after-sales service and customization capabilities