Technical Advantages of Sinobakr Industrial Parts Cleaning Technology

1. Multi-frequency Composite Ultrasonic Precision CleaningSelf-developed high-power IGBT ultrasonic generators with imported ceramic transducers support adjustable 28/40/80kHz frequencies. Multi-side ultrasonic coupling combined with workpiece oscillation penetrates tiny slits, blind holes and bearing raceways, removing 1–5μm micro-particles without scratching precision components.

2. Vacuum Hydrocarbon/Modified Alcohol Sealed Cleaning SystemIntegrated processes of vacuum ultrasonic washing, high-pressure spraying, vapor rinsing and low-temperature vacuum drying. Solvent recycling rate reaches 99% via built-in vacuum distillation. No watermarks or solvent residues, meeting strict NAS8, VDA19 and ISO16232 automotive cleanliness standards.

3. CNC Multi-axis High-pressure Deburring & Washing Integration3/5-axis linkage rotating water jet with adjustable 5–50MPa pressure thoroughly removes embedded burrs inside cross holes, oil channels and threads of die-cast aluminum housings. Non-contact water jet avoids workpiece deformation and surface scratches, combining deburring and degreasing in one single process.

4. 6-axis Robotic Flexible Intelligent CleaningEquipped with ABB/KUKA/FANUC robots with ±0.02~0.05mm positioning accuracy, paired with AI visual inspection. 3D model automatic path generation achieves over 99% cleaning coverage for complex aerospace and new energy parts, supporting 24-hour unmanned production connected with MES lines.

5. Eco-friendly Closed-loop Circulation TechnologyExplosion-proof fully enclosed chambers cut VOC emissions far below national limits. Water-based lines adopt multi-stage oil-water separation and recycling filtration to save 80% water consumption. Low-temperature vacuum drying reduces energy consumption by 30% and prevents thermal deformation of thin-walled workpieces.

6. Intelligent & Customized Control SystemSiemens PLC touchscreen with self-developed control software supports remote monitoring and parameter adjustment. 304/316 stainless steel chambers with modular design can be customized with conveyors, manipulators to connect fully automatic production lines. With over 60 independent patents, it realizes cost-effective import substitution for high-end foreign cleaning equipment.

7. Professional Cleanliness Testing SupportIn-house cleanliness laboratory provides particle and residue testing with official inspection reports, together with free sample cleaning and process debugging services for all metal materials.