Gears serve as the core components of mechanical transmission, and their cleaning quality directly determines assembly precision, transmission efficiency and service life.
| Contamination Type | Sources & Characteristics | Cleaning Difficulties |
|---|---|---|
| Cutting / Grinding Oil | Residues from machining with high viscosity | Easily accumulates in tooth grooves and gear roots |
| Metal Grinding Debris | Fine particles generated during gear grinding and honing | Embeds into microstructures of gear tooth surfaces |
| Heat Treatment Salt Residues | Oxide scale and salt stains after carburizing and quenching | Strong adhesion requiring chemical cleaning action |
| Anti-Rust Oil / Grease | Protective coating between production processes with thick oil film | Targeted dissolving formula required |
| Polishing Compound | Residues from finishing processes | Pastes tend to clog gear tooth gaps |
Imported ultrasonic transducers are adopted to directionally project acoustic energy onto gear tooth surfaces.
Acoustic intensity in deep tooth grooves is boosted by 40%, eliminating blind cleaning zones of conventional equipment.
Integrated workpiece rotating mechanism enables full 360° all-round cleaning coverage.
Planetary rotation structure enables gears to rotate on their own axis while orbiting during cleaning.
Relative motion between gear surfaces and ultrasonic field prevents uneven cleaning caused by standing waves.
Compatible with spur gears, bevel gears, worm gears and other gear types.
Three-stage configuration: magnetic separation + vortex separation + precision filtration.
Real-time removal of ferromagnetic grinding debris.
Reduces annual consumable costs by 30%.
Dual-frequency combination of ultra-low 20kHz and medium 40kHz balances high cleaning efficiency and surface anti-scratch protection.
Gear-specific custom holders prevent collision scratches and preserve precision of tooth surfaces.
Dual chip removal structure efficiently handles large volumes of grinding debris.
Cleaning results fully meet strict precision assembly standards.
Customers provide sample workpieces, and Sinobakr’s laboratory develops the optimal customized cleaning process.
Cleaning agent matching test: select the optimal formula for specific oil contaminants.
Corrosion compatibility test: verify chemical compatibility between cleaning agents and gear metal materials.