Machined Parts Cleaning Solutions Overview
I. Mainstream Cleaning Technologies
| Technology Type | Core Principle | Application Scenarios | Key Advantages |
|---|---|---|---|
| Hydrocarbon Ultrasonic Cleaning | Hydrocarbon solvent dissolution + ultrasonic cavitation | Precision machined parts, blind holes/narrow slots | Strong cleaning power, solvent recyclable, eco-friendly and low-toxicity |
| Modified Alcohol Cleaning | Modified alcohol solvent dissolving grease + vacuum drying | Heavy oil contamination, complex geometries | Strong dissolving power, fast drying, no residue |
| Aqueous Ultrasonic Cleaning | Aqueous cleaning agent emulsification + ultrasonic cleaning | General machined parts, high environmental requirements | Low cost, high safety, eco-friendly |
| Vacuum Solvent Cleaning | Vacuum degassing + solvent cleaning + vapor drying | High cleanliness requirement parts | 360° no dead angles, short drying time, distillable regeneration |
| Spray Cleaning | High-pressure spray + cleaning agent flushing | High-volume, regular-shaped parts | High efficiency, suitable for automated production lines |
II. Typical Equipment Configuration Solutions
1. Fully Automatic Vacuum Hydrocarbon Cleaning Machine (High-end Precision Parts)
Standard Configuration: Vacuum degassing ultrasonic cleaning tank → Powerful vacuum ultrasonic cleaning → Vapor washing + vacuum drying
Core Functions:
- Vacuum degassing technology: Removes air from cleaning liquid to enhance ultrasonic cavitation effect
- Vacuum flash drying: Completes drying within minutes, efficiency improved by 8x or more
- Solvent distillation regeneration: Recyclable for over 200 cycles, saving over 100,000 yuan annually
- Explosion-proof safety design: Isolates oxygen in vacuum state to eliminate combustion risk
2. Multi-tank Ultrasonic Cleaning Line (Batch Production)
Typical Process: Ultrasonic rough cleaning → Ultrasonic fine cleaning → Rinsing → Drying
